1:96 Scale 3D Printable Model
Build a Legend: The Iconic “Secretary Class” High Endurance Cutter
For nearly five decades, the Hamilton-class cutters were the backbone of the U.S. Coast Guard’s blue-water operations, patrolling the world’s oceans from the Arctic to the South China Sea, from the Bering Sea to the Caribbean. Known colloquially as “378s” (after their 378-foot length) or the “Secretary class” (most were named after U.S. Treasury Secretaries), these vessels represented a revolutionary leap forward in Coast Guard capability when they entered service beginning in 1967.



Now you can build your own meticulously detailed 1:96 scale replica of these historic vessels — a 1.2-meter model that captures the essence of America’s most versatile maritime platform.
The Cults3d purchase page is here.
Continue reading for more info and your free model.


Historical Significance: Ships Ahead of Their Time
Cold War Innovation
Commissioned between 1967 and 1972, the Hamilton-class cutters were designed during the Cold War era to replace aging World War II-era vessels. While similarly sized Navy surface combatants were still built with steam propulsion, the Hamilton class had a revolutionary combined diesel or gas turbine (CODOG) powerplant — the first U.S. military vessels to employ this technology.


Technical Specifications of the Real Ships:
- Length: 378 feet (115 meters)
- Displacement: 3,250 tons
- Speed: 29 knots (using gas turbines), 20 knots cruising (diesel)
- Range: 12,000 nautical miles at cruising speed
- Crew: 164 personnel (15 officers, 149 enlisted)
- Propulsion: Two Fairbanks Morse diesel engines + Two Pratt & Whitney gas turbines (same type as Boeing 707 airliners)
- Special Features: Controllable-pitch propellers, retractable 360-degree bow thruster
Multi-Mission Versatility
The Hamilton-class cutters were designed to be highly versatile platforms capable of performing various operations, including maritime law enforcement, search and rescue, oceanographic research, and defense operations. Their capabilities included:
- Search and Rescue: Extended endurance for mid-ocean rescue operations
- Law Enforcement: Drug interdiction, fisheries enforcement, migrant interdiction
- Military Operations: Anti-submarine warfare, convoy escort, integrated operations with Navy Carrier Battle Groups
- Oceanographic Research: Wet and dry laboratories, bathythermograph sensors, weather balloon shelter
- Ocean Station Program: Until 1977, provided meteorological data and navigational aids for trans-oceanic crossings
The Cults3d purchase page is here.

Combat Evolution
Originally equipped for anti-submarine warfare (ASW), they were armed with a 5″/38 naval gun, two 81mm mortars, two .50 caliber machine guns, two MK 10 Hedgehogs, two MK 32 torpedo tube systems, and Nixie torpedo countermeasures.



In the 1980s-1992, the entire class was modernized through the Fleet Renovation and Modernization (FRAM) program, which included:
- Replacement of the 5-inch gun with the OTO Melara 76mm
- Installation of Phalanx CIWS for missile defense
- Harpoon anti-ship missiles (later removed post-Cold War)
- MK 92 fire control system
- SeaWatch command and control system
- Modern radar suites (AN/SPS-40 or SPS-49 air-search, AN/SPS-73 surface-search)
- MK 38 25mm chain guns



Global Service and Legacy
The Original Fleet (U.S. Coast Guard): All twelve Hamilton-class cutters served with distinction:
- USCGC Hamilton (WHEC-715) – Lead ship, commissioned March 18, 1967
- USCGC Dallas (WHEC-716)
- USCGC Mellon (WHEC-717)
- USCGC Chase (WHEC-718)
- USCGC Boutwell (WHEC-719)
- USCGC Sherman (WHEC-720)
- USCGC Gallatin (WHEC-721)
- USCGC Morgenthau (WHEC-722)
- USCGC Rush (WHEC-723)
- USCGC Munro (WHEC-724)* – Decommissioned April 2021, ending the era
- USCGC Jarvis (WHEC-725)*
- USCGC Midgett (WHEC-726)*
*Named after Coast Guard heroes (the “Hero class”)


Operational Highlights:
- Vietnam War: Multiple cutters supported Operation Market Time, patrolling the South Vietnamese coastline
- Operation Urgent Fury: Grenada intervention (1983)
- Persian Gulf Operations: Integrated with Navy battle groups
- Drug Interdiction: Billions of dollars in narcotics seized over their service lives
- Maritime Law Enforcement: Fisheries protection, migrant rescue, sovereignty patrols
Second Lives Around the World:
Following decommissioning (2011-2021), most Hamilton-class cutters were transferred to allied nations through the Excess Defense Articles program, where they continue to serve:
Philippines (Philippine Navy):
- BRP Gregorio del Pilar (PS-15) – ex-USCGC Hamilton
- BRP Ramon Alcaraz (PS-16) – ex-USCGC Dallas
- BRP Andres Bonifacio (PS-17) – ex-USCGC Boutwell
Bangladesh (Bangladesh Navy):
- BNS Somudra Joy (F-28) – ex-USCGC Rush
- BNS Somudra Avijan (F-29) – ex-USCGC Jarvis
Nigeria (Nigerian Navy):
- NNS Thunder (F90) – ex-USCGC Chase
Vietnam (Vietnam Coast Guard):
- CSB 8020 – ex-USCGC Morgenthau
Sri Lanka Navy:
- SLNS Sayurala (P-623) – ex-USCGC Sherman
- SLNS Vijayabahu (P-627) – ex-USCGC Douglas Munro

The 3D Printable Model: Engineering Meets Accessibility
Build Complexity That Makes Sense
Our Hamilton-class model strikes the perfect balance between accuracy and buildability. With 200+ detailed components representing the full suite of deck equipment, sensors, and weapons from the vessels’ later FRAM configurations, this model can be as simple or as complex as you want it to be.
The Cults3d purchase page is here.
The Smart Core Design: The main hull and primary structure consist of only 59 modular parts — all optimized to fit standard 22 × 22 × 25 cm desktop 3D printers. This means:
- Quick assembly of a clean, accurate base model
- No need for industrial-scale printers
- Straightforward construction that won’t overwhelm beginners
- A solid foundation ready for detailing

Optional Enhancement Components: The remaining 140+ parts are completely optional, allowing you to:
- Start with a simple, elegant display model
- Gradually add detail as your skills and interest grow
- Create multiple versions representing different configurations
- Customize based on available print time and materials

What’s Included in the Model
Weapons Systems:
- OTO Melara 76mm main gun (forward mount)
- Phalanx CIWS (close-in weapons system)
- .50 caliber machine gun mounts
- MK 38 25mm chain gun positions
Sensors and Electronics:
- AN/SPS-40 or SPS-49 air-search radar
- AN/SPS-73 surface-search radar
- MK 92 fire control system
- Satellite communication domes
- Electro-optical sensors
- Full suite of communication antennas
- Mast-mounted systems


Deck Equipment:
- Helicopter flight deck with landing markings
- Retractable hangar structure
- Fully articulated Welin davits (working mechanism)
- Two detailed ship’s boats/dinghies
- Deck cranes and handling equipment
- Life raft canisters
- Anchor windlass and ground tackle
Modular Configuration Options: This model is designed with flexibility in mind. Many components can be:
- Left unfixed for easy swapping between configurations
- Attached removably to represent different time periods
- Mixed and matched to show different operational loadouts
- Used to depict various international operators’ modifications

The Cults3d purchase page is here.
RC-Ready by Design
Unlike many display models adapted for RC use as an afterthought, our Hamilton-class cutter was engineered from the start for remote control operation:
Hull Design:
- Completely hollow interior with generous internal volume
- Structural reinforcement for waterproofing
- Weight distribution optimized for stability
Integrated RC Features:
- Motor mounting provisions (pre-positioned, reinforced)
- Propeller shaft alignment channels (precise tolerances)
- Rudder mounting supports with servo access
- Designated servo placement areas
- Cable routing paths throughout the hull
- Removable deck sections for easy access


Practical Operation:
- Install electronics without major modifications
- Perform maintenance without disassembly
- Upgrade systems as technology improves
- Access all critical areas quickly
This isn’t just an RC-capable model — it’s an RC platform designed for real-world use on the water.
Printing and Assembly

Print Settings:
- Layer Height: 0.2–0.28mm for structural parts; 0.12–0.16mm for fine details
- Perimeters: 3–4 walls for hull strength
- Infill: 15–20% for most parts (adjust for waterproofing if RC)
- Material: PLA for display models; PETG or ABS for RC use
- Support: Minimal — most parts designed support-free
Build Time:
- Base model (59 parts): Approximately 80–100 hours
- Fully detailed version: 150–200+ hours depending on settings
- Progressive build approach: Start simple, add details over weeks or months
Skill Level:
- Beginner-friendly base: Straightforward assembly with numbered parts
- Intermediate detailing: Optional small parts for experienced builders
- Advanced RC conversion: Requires RC modeling experience

Assembly Guide:
- Part names indicate function and location
- Lower numbers = forward sections
- Higher numbers = aft sections
- Exploded view diagrams included
- Modular sections for easy troubleshooting
Scale and Display
At 1:96 scale, this 1.2-meter model provides:
- Impressive presence without overwhelming your space
- Perfect detail visibility for 3D printed components
- Authentic proportions matching the real vessel
- Compatibility with other 1:96 scale models and figures
Display Options:
- Waterline model with custom base
- Full-hull display on cradle stand
- RC operational vessel
- Museum-quality diorama centerpiece
- Educational/training model
The Cults3d purchase page is here.
Why Build This Model?
For History Enthusiasts
Recreate one of the most successful Coast Guard designs ever built. The Hamilton class served longer than almost any other modern U.S. military vessel class, proving their exceptional design.
For RC Modelers
Get a purpose-built RC platform, not a display model with RC features bolted on. The integrated design makes waterproofing and electronics installation straightforward.
For 3D Printing Enthusiasts
Experience a model that respects your printer’s limitations while delivering professional results. No massive print bed required, no impossible overhangs, no support-removal nightmares.
For Model Builders
Enjoy the flexibility to build at your own pace and skill level. Start simple, add complexity as you go. The modular design means you’re never locked into one approach.
For Educators
Demonstrate naval architecture, Coast Guard operations, and maritime history with a hands-on, interactive model that can be built collaboratively.
Technical Specifications: The Model
- Scale: 1:96
- Overall Length: Approximately 1.2 meters (47 inches)
- Total Parts: 200+ components
- Core Build: 59 essential parts
- File Format: STL (optimized for FDM printing)
- Printer Requirements: 22 × 22 × 25 cm minimum build volume
- Estimated Material: 2–3 kg filament for complete build
- License: Standard personal use (up to 5 prints), includes all future updates
What You Get
- 200+ STL files organized by category and location
- Exploded assembly views showing part relationships
- Part identification guide with names and locations
- PDF rendering album with detailed reference images
- Modular configuration guide for different variants
- RC integration documentation for electronics installation
- Lifetime updates — any improvements or additions we make are yours free
Perfect For:
✓ Coast Guard veterans and active personnel
✓ Naval history enthusiasts
✓ RC boat builders seeking authentic platforms
✓ 3D printing hobbyists wanting a substantial project
✓ Model ship collectors
✓ Maritime educators and museums
✓ Anyone who appreciates functional, beautiful design
Start Your Build Today
The Hamilton-class cutters represented the pinnacle of Coast Guard engineering for half a century. Now you can bring that legacy to life with a model that’s as thoughtfully designed as the ships themselves.
Whether you’re building a display model to honor these remarkable vessels, creating an RC platform for on-water operations, or simply enjoying the challenge of a well-engineered 3D printing project, our Hamilton-class cutter delivers.
Purchase Now and join the community of builders recreating these iconic guardians of the sea. The Cults3d purchase page is here.
Note: This is a scale model for hobbyist, educational, and display purposes. All dimensions and details are based on publicly available information about the Hamilton-class cutter program.



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